Aluminum and Metal Siding Repair: Scratches, Dents, and Rust Removal

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Heritage Exteriors

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October 29, 2025
house siding

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    Many homes throughout Northern California, from the classic mid-century neighborhoods in the Bay Area to the sturdy ranch houses in Chico, are clad in durable aluminum or steel siding. Valued for its longevity and low-maintenance nature, metal siding has protected homes for decades. However, time, weather, and accidental impacts can leave their marks in the form of dents, scratches, and, in the case of steel, rust. While these blemishes can detract from your home’s curb appeal, they don’t always signal the need for a full replacement.

    Knowing how to properly address these issues is key to preserving the life and look of your metal siding. Can that dent be pulled? Can that rust be stopped before it spreads? The right aluminum siding repair or metal siding repair technique can restore your home’s appearance and ensure it remains protected for years to come. This practical guide will walk you through diagnosing common metal siding problems, the steps to fix them, and how to decide when to call in a professional.


    Dents, Scratches, or Rust on Your Metal Siding?

    Our experienced technicians specialize in restoring metal siding. We can repair damage, remove rust, and make your home’s exterior look its best.

    Get Your Free Siding Repair Estimate Today!


    Understanding Your Metal Siding: Aluminum vs. Steel

    Before you can tackle a repair, you need to know what material you’re working with. While they look similar, aluminum and steel have different properties and failure modes.

    Aluminum Siding

    Popular from the 1950s through the 1980s, aluminum siding is lightweight, corrosion-resistant, and holds paint well. Its primary weakness is that it’s relatively soft and dents easily.

    • How it Fails:
      • Denting: This is the most common issue. Hail, stray baseballs, leaning ladders, or even firm pressure can leave dents.
      • Scratches: Deep scratches can expose the raw aluminum, leading to oxidation.
      • Oxidation (Chalking): Over many years, the paint finish breaks down under UV exposure, releasing a white, chalky powder. This is a sign the finish is at the end of its life.

    Steel Siding

    Steel siding is much harder and more durable than aluminum, making it highly resistant to dents. It’s a heavier, more robust product often found on homes where durability is paramount.

    • How it Fails:
      • Rust: This is steel’s main vulnerability. If a scratch or cut exposes the underlying steel to moisture, rust will form and can spread under the paint.
      • Galvanic Corrosion: This occurs when steel is in direct contact with a different type of metal (like aluminum flashing or copper pipes) in the presence of moisture, causing the steel to corrode rapidly.
      • Denting: While much tougher than aluminum, a severe impact can still cause a dent.

    A simple way to tell the difference is with a magnet. A magnet will stick to steel siding but not to aluminum.

    Your Metal Siding Inspection Checklist

    Grab a notepad and walk the perimeter of your home. A thorough inspection will help you catalogue the damage and decide on a plan of action.

    1. Look for Dents and Dings: Scan each wall from different angles. Pay special attention to high-traffic areas and walls exposed to storm paths, common for Chico siding repair after a windy season.
    2. Check for Scratches: Look for deep gouges that have penetrated the paint layer.
    3. Identify Rust: On steel siding, look for any bubbling paint or orange/brown discoloration, which are tell-tale signs of rust.
    4. Assess the Finish: Gently wipe your hand across the siding. If it comes away with a chalky powder, the paint finish is oxidizing. Note if the color is faded or uneven.
    5. Inspect Seams and Penetrations: Check the caulk around windows, doors, vents, and hose bibs. Cracked or missing caulk is a primary entry point for moisture that can cause rust on steel siding.

    Gathering the Right Tools and Materials

    A successful repair depends on having the right supplies on hand.

    • Cleaning: Mild detergent, soft-bristle brushes, buckets, and a hose.
    • Safety: Safety glasses, work gloves, and a dust mask (especially for sanding rust).
    • Scratch Repair: Fine-grit sandpaper, metal primer, and color-matched touch-up paint.
    • Dent Repair: A small drill, screws, a block of wood, a pry bar, and auto body filler for deep dents.
    • Rust Removal: A wire brush, a power drill with a wire wheel attachment, rust converter, and rust-inhibiting metal primer.
    • Painting: High-quality exterior acrylic latex paint formulated for metal.

    Step-by-Step Repair Methods for Metal Siding

    Here are the professional approaches to fixing the most common metal siding issues.

    Fixing Scratches

    A deep scratch must be sealed to prevent oxidation or rust.

    1. Clean the Area: Thoroughly wash and dry the scratched area.
    2. Feather the Edges: Lightly sand the scratch and the immediate surrounding paint with fine-grit sandpaper to create a smooth transition.
    3. Prime the Metal: Apply a thin coat of high-quality metal primer directly to the exposed metal. This is the most crucial step for preventing future rust or oxidation.
    4. Apply Touch-Up Paint: Once the primer is dry, carefully apply a color-matched exterior paint. Use a small artist’s brush for precision.

    How to Fix Siding Dent (Small to Medium)

    For small dents in aluminum where the paint is not broken, you can sometimes “pull” the dent.

    1. Drill a Small Hole: In the deepest part of the dent, drill a small hole just large enough to accept a self-tapping screw.
    2. Insert and Pull: Drive a screw into the hole, leaving the head sticking out. Gently grip the screw with pliers or the claw of a hammer (with a block of wood to protect the siding) and pull outwards. You may need to work the dent out slowly.
    3. Fill and Seal: Remove the screw. Fill the tiny hole with a small amount of waterproof exterior caulk or sealant. Dab with touch-up paint to make the repair invisible.
    4. For Deeper Dents: If the dent is deeper or has creased, it may need to be filled with an auto body filler after pulling it as flat as possible, then sanded, primed, and painted. This is a more advanced repair.

    How to Remove Rust from Siding (Steel Siding)

    Rust is like a cancer for steel; you must remove all of it.

    1. Remove Loose Rust: Use a stiff wire brush to scrape away all loose, flaking rust and bubbling paint. For stubborn areas, a wire wheel on a power drill is very effective. Your goal is to get back to shiny, bare metal.
    2. Apply Rust Converter: Apply a liquid rust converter to the entire area. This chemical product neutralizes any remaining microscopic rust particles and transforms them into a stable, paintable surface.
    3. Prime with Rust-Inhibiting Primer: This is a non-negotiable step. Cover the entire repaired area with a high-quality, rust-inhibiting metal primer. Extend the primer onto the surrounding painted surface by about an inch.
    4. Paint to Match: Once the primer is fully cured, apply two top coats of color-matched exterior paint.

    Replacing a Full Panel

    If a panel is severely damaged, dented, or rusted beyond repair, the only solution is to replace it. This is a complex job that is almost always best left to a professional, as it requires special techniques to unlock panels without damaging adjacent ones.

    For expert help with complex jobs, our Bay Area siding repair team is ready to assist. You can find more details on our main Siding Repair page.

    Paint Matching, Recoating, and Sealing

    A good repair needs a good finish.

    • Paint Matching: The hardest part of a spot repair is matching the color of a sun-faded wall. Take a small chip of the siding to a quality paint store that offers custom color matching.
    • Full Repainting: If your siding is heavily chalking and faded, it may be time for a full repaint. A professional paint job can make old metal siding look brand new and add another 10-15 years to its life. The process involves a thorough power wash, spot-priming repairs, and applying two coats of high-quality acrylic latex paint.
    • Sealing Penetrations: While inspecting, if you find failing caulk around vents, windows, or light fixtures, scrape it out and apply a fresh bead of high-quality, flexible exterior sealant. This is one of the best ways to prevent moisture from getting behind the siding.

    When to Call a Professional Siding Contractor

    While a handy homeowner can tackle minor scratches and tiny dents, you should call a professional when:

    • The damage is extensive, with dents or rust on multiple panels.
    • A panel is so badly damaged it needs to be replaced.
    • The repair is on a second story or requires working from a tall ladder.
    • You need a full-house repaint for a uniform, durable finish.
    • The siding is pulling away from the house, suggesting a fastener or substrate problem.

    In these cases, investing in a professional ensures the job is done safely, correctly, and with a lasting finish. If the damage is truly widespread and the siding is at the end of its life, it may be more cost-effective to consider a full replacement. Explore your options on our Siding Replacement page.


    Restore the Strength and Beauty of Your Metal Siding.

    From minor dent repair to full rust remediation, our team has the skills to bring your metal siding back to life. We guarantee a professional, long-lasting result.

    Contact Us Today for a Free, No-Hassle Consultation!


    Frequently Asked Questions

    Q1: Can I power wash my old aluminum siding?
    A: Yes, but with extreme caution. Use a low-pressure setting (under 1500 PSI) and a wide-angle tip. Keep the nozzle at least two feet from the surface and never spray upwards, as this can force water behind the panels. A high-pressure stream can strip paint and even dent aluminum siding.

    Q2: My aluminum siding is covered in a white powder. What is it?
    A: That is “chalking.” It’s the result of the original paint finish breaking down over many years of sun exposure. While not immediately harmful, it indicates that the siding is ready for a professional cleaning and a fresh coat of paint to protect the underlying aluminum.

    Q3: How can I find a replacement panel that matches my 40-year-old siding?
    A: This is very difficult and one of the main reasons to hire a professional. Contractors have networks of specialty suppliers and sometimes even salvage yards that stock discontinued siding profiles. In some cases, a new panel will have to be sourced from a hidden area of the house (like behind a porch) and the new, non-matching panel installed in that hidden spot.

    Q4: Is it better to repair my metal siding or replace it with vinyl?
    A: This depends on the condition of the siding and your goals. If the metal siding is in good structural shape with only cosmetic issues, repairing and repainting it is a very cost-effective solution that preserves the home’s original character. If the damage is extensive and systemic, replacement offers a chance to update your home’s look and energy efficiency.

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